Cooling method and cooling device for Al alloy manufactured casting

Patent metadata

Field	Value
Publication number	US-10000835-B2
Application number	US-201314426961-A
Country	US
Kind code	B2
Filing date	Mar 14, 2013
Priority date	Sep 18, 2012
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

A method includes product side showering of showering a first surface (the surface of a product ( 11 ) opposite to a feeder head ( 12 )) of an Al alloy casting ( 10 ) including the product ( 11 ) and the feeder head ( 12 ) with mist of cooling liquid, and feeder head side showering of showering a second surface (the surface of the feeder head ( 12 ) opposite to the product ( 11 )) of the Al alloy casting ( 10 ) with the mist of the cooling liquid. The feeder head side showering starts showering the second surface of the Al alloy casting ( 10 ) after a start and before an end of the product side showering to quench and cool the Al alloy casting ( 10 ) together with the product side showering.

First claim

The invention claimed is:

1. A method of cooling an Al alloy casting formed by injecting a molten Al alloy into a cavity and a feeder head cavity formed in a mold, and including a product corresponding to the cavity and a feeder head corresponding to the feeder head cavity,
the mold including
a mold body including
a first space for the cavity,
a second space for the feeder head cavity,
a first opening that exposes the first space toward a side opposite to the second space, and
a opening that exposes the second space toward a side opposite to the first space,

a first closing body that closes the first opening of the mold body to form the cavity together with the mold body, and
a second closing body that closes the second opening of the mold body to form the feeder head cavity together with the mold body,

the method comprising:
after forming the Al alloy casting in the mold, separating the first closing body of the mold from the mold body to expose a first surface of the Al alloy casting being a surface of the product opposite to the feeder head through the first opening of the mold body;
product side showering by showering the first surface of the Al alloy casting exposed in the separating the first closing body with mist of cooling liquid through a product side nozzle facing the first surface to quench and cool the Al alloy casting;
after a start of the product side showering, separating the second closing body of the mold from the mold body to expose a second surface of the Al alloy being a surface of the feeder head opposite to the product through the second opening of the mold body; and
feeder head side showering by showering the second surface of the Al alloy casting exposed in the separating the second closing body with mist of cooling liquid through a feeder head side nozzle facing the second surface, wherein
the feeder head side showering starts showering the second surface of the Al alloy casting after the start and before an end of the product side showering to quench and cool the Al alloy casting together with the product side showering.

2. The method of cooling the Al alloy casting of claim 1 , further comprising:
after the end of the product side showering and the feeder head side showering, aging the Al alloy casting with residual heat of the Al alloy casting with the second opening of the mold body closed again by the second closing body of the mold.

3. The method of cooling the Al alloy casting of claim 1 , wherein
the product side nozzle includes a plurality of product side nozzles,
the feeder head side nozzle includes a plurality of feeder head side nozzles,
the product side showering showers the first surface of the Al alloy casting with the mist of the cooling liquid through the product side nozzles while controlling pressure of air and the cooling liquid supplied to the product side nozzles, and
the feeder head side showering showers the second surface of the Al alloy casting with the mist of the cooling liquid through the feeder head side nozzles, while controlling pressure of air and the cooling liquid supplied to the feeder head side nozzles.

4. The method of cooling the Al alloy casting of claim 3 , wherein
each of the first and second surfaces of the Al alloy casting is in a substantially rectangular shape,
the plurality of product side nozzles are arranged at intervals along a width of the first surface of the Al alloy casting in at least three product side nozzle rows extending along a length of the first surface,
the plurality of feeder head side nozzles are arranged at intervals along a width of the second surface of the Al alloy casting in at least three feeder head side nozzle rows extending along a length of the second surface, and
as compared to pressure of the cooling liquid supplied to the product side nozzles in end ones of the at least three product side nozzle rows, pressure of the cooling liquid supplied to the product side nozzles in the other product side nozzle row(s) is set high.

5. The method of cooling the Al alloy casting of claim 1 , wherein
a particle size of the mist of the cooling liquid supplied from the product side nozzle and the feeder head side nozzle ranges from 30 μm to 50 μm, both inclusive.

6. The method of cooling the Al alloy casting of claim 1 , wherein
the product side showering, the separating the second closing body, and the feeder head side showering are performed in a shower room.

7. The method of cooling the Al alloy casting of claim 1 , wherein
the product of the Al alloy casting is a cylinder head of an engine, and
the first surface of the Al alloy casting is a surface of the cylinder head at a combustion chamber.

Assignees

• Mazda Motor

Inventors

• Kubota Tomohide
• Yamamoto Naoaki
• Hashimoto Shuichi
• Misawa Yasuyuki

Classifications

• B22D21/04

  Casting aluminium or magnesium {(no material; see B22D21/007)} · CPC title

• C22C21/00

  Alloys based on aluminium · CPC title

• C22F1/04

  of aluminium or alloys based thereon · CPC title

• B22D30/00 Primary

  Cooling castings, not restricted to casting processes covered by a single main group (accessories for cooling cast stock in continuous casting of metals B22D11/124; controlling or regulating processes or operations for cooling cast stock or mould in continuous casting of metals B22D11/22; chill casting B22D15/00) · CPC title

• B22D21/007

  with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C · CPC title