Insulating monolithic refractory material

Patent metadata

Field	Value
Publication number	US-10000415-B2
Application number	US-201615547868-A
Country	US
Kind code	B2
Filing date	Feb 8, 2016
Priority date	Feb 6, 2015
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

An insulating monolithic refractory material having sufficient curing strength and usable time ensured and exhibiting excellent stability at high temperature. The insulating monolithic refractory material comprises a binder and a refractory raw material; a bulk specific gravity thereof is 0.8 to 1.8 when a kneaded mixture of the insulating monolithic refractory material with water is cured at normal temperature for 24 hours and then dried at 110° C. for 24 hours; the binder comprises a calcium aluminate cement including CaO and Al 2 O 3 as chemical components and a strontium aluminate cement including SrO and Al 2 O 3 as chemical components; and on the basis of 100% by mass as a total mass of the binder and the refractory raw material, a content of the strontium aluminate cement is 2 to 10% by mass, and a content of CaO derived from the calcium aluminate cement is 1 to 12% by mass.

First claim

The invention claimed is:

1. An insulating monolithic refractory material, wherein
the insulating monolithic refractory material comprises a binder and a refractory raw material;
a bulk specific gravity of the insulating monolithic refractory material is in a range of 0.8 to 1.8 both inclusive when a kneaded mixture of the insulating monolithic refractory material with water is cured at normal temperature for 24 hours and then dried at 110° C. for 24 hours;
the binder comprises a calcium aluminate cement including CaO and Al 2 O 3 as chemical components and a strontium aluminate cement including SrO and Al 2 O 3 as chemical components; and
on the basis of 100% by mass as a total mass of the binder and the refractory raw material, a content of the strontium aluminate cement is in a range of 2 to 10% by mass both inclusive, and a content of CaO derived from the calcium aluminate cement is in a range of 1 to 12% by mass both inclusive.

2. The insulating monolithic refractory material according to claim 1 , wherein on the basis of 100% by mass as the total mass of the binder and the refractory raw material, a content of an SiO 2 component is 1% or less by mass.

3. The insulating monolithic refractory material according to claim 1 , wherein on the basis of 100% by mass as the total mass of the binder and the refractory raw material, water is added to the insulating monolithic refractory material, the amount of which is in the range of 20 to 70% by mass both inclusive by outer percentage.

4. The insulating monolithic refractory material according to claim 2 , wherein on the basis of 100% by mass as the total mass of the binder and the refractory raw material, water is added to the insulating monolithic refractory material, the amount of which is in the range of 20 to 70% by mass both inclusive by outer percentage.

Assignees

• Nippon Steel & Sumitomo Metal Corp

Inventors

• Kono Koji
• Kurihara Toshimitsu
• Matsutani Yuki
• Ikebe Tetsunori

Classifications

• C04B2201/30

  for heat transfer properties such as thermal insulation values, e.g. R-values · CPC title

• C04B2111/28

  Fire resistance, i.e. materials resistant to accidental fires or high temperatures · CPC title

• C04B14/36

  Inorganic materials not provided for in groups {C04B14/022 and} C04B14/04 - C04B14/34 · CPC title

• F27D1/00

  Casings; Linings; Walls; Roofs · CPC title

• C04B18/027

  Lightweight materials · CPC title