Producing algal biomass and products from organic solid material

Patent metadata

Field	Value
Publication number	US-10000402-B2
Application number	US-201414893160-A
Country	US
Kind code	B2
Filing date	May 30, 2014
Priority date	May 31, 2013
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

A method for treating solid organic materials includes providing phagotrophic algae, providing solid organic material, combining the algae and the solid organic material, allowing the algae to grow by engulfing or uptaking the solid organic material, forming an algal product, and collecting the algal product. The method can also include a pretreatment step. The solid organic material can be waste activated sludge. A system for treating and disposing solid organic material is also provided.

First claim

What is claimed is:

1. A method for treating solid organic material comprising the steps of
pretreating solid organic material, wherein said pretreating step is selected to achieve a particular purpose based on the solid organic material and phagotrophic algae combined in a subsequent step of combining, wherein said pretreating step does not utilize a microorganism-containing vessel,
combining phagotrophic algae and the pretreated solid organic material,
allowing the phagotrophic algae to grow by ingesting the pretreated solid organic material,
forming an algal product, and
collecting the algal product.

2. The method of claim 1 , wherein the solid organic material is selected from the group consisting of a food manufacturing byproduct, an agricultural byproduct, and waste activated sludge.

3. The method of claim 2 , wherein the phagotrophic algae is selected from the group consisting of chrysomonad genera including Dinobryon, Chrysochromulina, Chrysosphaerella, Uroglena, Catenochrysis, Ochromonas, Chromulina , and Chrysococcus ; the coccolithophorid Coccolithus pelagicus ; the xanthophyte Chlorochromonas , the chrysophytes Phaeaster, Chrysamoeba , and Pedinella ; the photosynthetic dinoflagellate Ceratium hirundinella Muller ; and Cryptomonas ovata Ehrenberg.

4. The method of claim 2 , wherein the solid organic material is waste activated sludge, the method further comprising a step of
forming an algal byproduct, wherein the algal byproduct includes the treated waste activated sludge, wherein said step of allowing the phagotrophic algae to grow by ingesting the waste activated sludge causes the pathogen level in the algal byproduct to be at a level below detectable limits, and wherein the algal byproduct meets one of the following requirements:
the density of fecal coliform in the algal byproduct is less than 1,000 most probable numbers (MPN) per gram total solids on a dry-weight basis; or
the density of Salmonella sp. bacteria in the algal byproduct is less than 3 MPN per 4 grams of total solids on a dry-weight basis.

5. The method of claim 1 , wherein said step of pretreating includes treating the solid organic material with a base at a pH of greater than 9 for 6 hours or more, wherein the particular purpose includes one or more of increasing the concentration of soluble nutrients, producing more volatile fatty acid, and hydrolysing oligomeric and polymeric compounds in the solid organic material into smaller compounds.

6. The method of claim 1 , wherein said step of pretreating includes subjecting the solid organic material to sound energy such that a sonication step is performed, wherein the particular purpose includes breaking down and releasing the solid organic materials into smaller particles thereby improving direct ingestion during said step of allowing the phagotrophic algae to grow.

7. The method of claim 1 , wherein said pretreating step includes dissociating at least a portion of the solid organic material, wherein the particular purpose includes breaking down and releasing the solid organic materials into smaller particles thereby improving direct ingestion during said step of allowing the phagotrophic algae to grow.

8. The method of claim 1 , wherein said step of combining the phagotrophic algae and the solid organic material includes exposure to air.

9. The method of claim 1 , wherein said pretreating step includes a physical method selected from the group consisting of crushing, milling, heating, steaming, ultra-sonication, and homogenizing, wherein the particular purpose includes breaking down and releasing the solid organic materials into smaller particles thereby improving direct ingestion during said step of allowing the phagotrophic algae to grow.

10. The method of claim 1 , wherein said pretreating step includes a chemical method selected from the group consisting of acidification, basification, ozonization, and bleaching.

11. The method of claim 1 , wherein said pretreating step includes a synergistic combination of a sonication step and an alkaline treatment, wherein the particular purpose includes improved sludge disintegration.

12. The method of claim 11 , wherein said alkaline treatment includes adjusting the pH of the solid organic materials to a range of 9 or more to 11 or less, said alkaline treatment occurring prior to said sonication step.

13. A method for treating solid organic materials comprising the steps of
providing waste activated sludge at a pH of above 7,
pretreating the waste activated sludge, wherein said pretreating step is selected to achieve a particular purpose based on the waste activated sludge and phagotrophic algae combined in a subsequent step of combining, wherein said pretreating step does not utilize a microorganism-containing vessel,
adjusting the pH of the waste activated sludge to a pH of below 7,
combining phagotrophic algae with the pretreated waste activated sludge,
allowing the phagotrophic algae to grow by ingesting the waste activated sludge,
forming an algal product, and
collecting the algal product.

14. The method of claim 13 , wherein said step of pretreating includes maintaining the pH of the waste activated sludge above 7 for a time period of 20 minutes or more, wherein the particular purpose includes one or more of increasing the concentration of soluble nutrients, producing more volatile fatty acid, and hydrolysing oligomeric and polymeric compounds in the solid organic material into smaller compounds.

15. The method of claim 13 , wherein said step of pretreating includes subjecting the waste activated sludge to sound energy such that a sonication step is performed, wherein the particular purpose includes breaking down and releasing the solid organic materials into smaller particles thereby improving direct ingestion during said step of allowing the phagotrophic algae to grow.

16. The method of claim 13 , wherein the phagotrophic algae is selected from the group consisting of chrysomonad genera including Dinobryon; Chrysochromulina; Chrysosphaerella; Uroglena; Catenochrysis; Ochromonas selected from the group consisting of Ochromonas danica, Ochromonas malhamensis, Ochromonas tuberculata , and Ochromonas vallescia; Chromulina ; and Chrysococcus; the coccolithophorid Coccolithus pelagicus ; the xanthophyte Chlorochromonas , the chrysophytes Phaeaster, Chrysamoeba , and Pedinella ; the photosynthetic dinoflagellate Ceratium hirundinella Muller; and Cryptomonas ovata Ehrenberg.

Assignees

• Ju Lu Kwang
• Li Cong
• Xiao Suo
• Univ Akron

Inventors

• Ju Lu-Kwang
• Li Cong
• Xiao Suo

Classifications

• C02F2209/02

  Temperature · CPC title

• C02F3/006 Primary

  Regulation methods for biological treatment · CPC title

• A01G33/00

  Cultivation of seaweed {or algae} · CPC title

• C02F11/02 Primary

  Biological treatment · CPC title

• C02F2209/001

  Upstream control, i.e. monitoring for predictive control · CPC title