Method of operating a transmission

Patent metadata

Field	Value
Publication number	US-10000115-B2
Application number	US-201514710008-A
Country	US
Kind code	B2
Filing date	May 12, 2015
Priority date	May 12, 2014
Publication date	Jun 19, 2018
Grant date	Jun 19, 2018

Abstract

A method for operating a transmission, wherein the transmission is shifted from an original gear to a target gear, the method including: setting one of the shift elements located in a power flow of the transmission essentially load-free by use of an electric motor; opening the shift element essentially load-free in the first step; synchronizing a rotational speed between two shafts of the transmission by the electric motor or by a torque at the transmission input shaft, the two shafts to be connected in the target gear through a shift element not in the power flow of the transmission at the first step; and locking the shift element between the two shafts synchronized in the third step; wherein a change to a transmission ratio between the original gear and the target gear is greater than a change between the original gear and an adjacent gear.

First claim

The invention claimed is:

1. A method for operating a transmission (G, G 2 ), wherein the transmission comprises:
a transmission input shaft (GW 1 );
a transmission output shaft (GW 2 );
a plurality of additional shafts;
a gear set (RS, RS 2 ) with at least two planetary gear sets (P 1 , P 2 ; P 21 , P 22 , P 23 , P 25 ) and four shafts (W 1 -W 4 ; W 21 -W 24 ) of the plurality of additional shafts, each planetary gear set having two different shafts of the four shafts (W 1 -W 4 ; W 21 -W 24 );
an electric motor (EM) with a rotor (R) and a stator (S); and
a plurality of shift elements (A-F, A 2 -F 2 ) by which a plural number of gears is shiftable between the transmission input shaft (GW 1 ) and the transmission output shaft (GW 2 ) under load, whereas, in one engaged gear, at least two of the shift elements (A-F, A 2 -F 2 ) are locked;
the method comprising a shifting process of the transmission (G, G 2 ) from one original gear to a target gear at a point in time wherein:
(a) in a first step (S 1 ), one of the shift elements (A-F, A 2 -F 2 ) located in a power flow of the transmission (G, G 2 ) is set essentially load-free by use of the electric motor (EM);
(b) in a second step (S 2 ), the shift element set essentially load-free in the first step (S 1 ) is opened;
(c) in a third step (S 3 ), a rotational speed synchronization between two shafts of the transmission (G, G 2 ) is undertaken by means of the electric motor (EM) or by means of a torque at the transmission input shaft (GW 1 ), the two shafts which are to be connected in the target gear through a shift element that was not in the power flow of the transmission (G, G 2 ) at the first step (S 1 ); and
(d) in a fourth step (S 4 ), the shift element between the two shafts synchronized in the third step (S 3 ) is locked;
and further wherein:

a first shaft of the two shafts synchronized in the third step (S 3 ) is connected to the transmission input shaft (GW 1 ) by one of: a fixed transmission ratio relationship on the transmission input shaft (GW 1 ); is fixed in a torque-proof manner; or is one of the four shafts (W 1 -W 4 ; W 21 -W 24 ) of the gear set (RS, RS 2 );
a second shaft of the two shafts synchronized in the third step (S 3 ) is another one of the four shafts (W 1 -W 4 ; W 21 -W 24 ) of the gear set (RS, RS 2 );
the electric motor is connected to the gear set (RS, RS 2 ) through at least one auxiliary planetary gear set (P 4 ) having a first, second and third auxiliary shaft (W 1 P 4 , W 2 P 4 , W 3 P 4 ), the first auxiliary shaft (W 1 P 4 ) of the auxiliary planetary gear set (P 4 ) is directly and non-detachably connected to the rotor (R), and the second auxiliary shaft (W 2 P 4 ) and the third auxiliary shaft (W 3 P 4 ) of the auxiliary planetary gear set (P 4 ) are each connected to a different shaft of the four shafts of the gear set (RS, RS 2 ); and
a change to a transmission ratio between the transmission input shaft (GW 1 ) and the transmission output shaft (GW 2 ) from the original gear to the target gear is greater than a change to the transmission ratio between the original gear and a gear numerically adjacent to the original gear.

2. The method for operating the transmission (G, G 2 ) according to claim 1 , wherein the shift elements (A-F, A 2 -F 2 ) do not feature a continuously variable torque transfer capacity.

3. The method for operating the transmission (G, G 2 ) according to claim 2 , wherein the shift elements (A-F, A 2 -F 2 ) are formed as claw shift elements.

4. The method for operating the transmission (G, G 2 ) according to claim 1 , wherein the four shafts (W 1 -W 4 ; W 21 -W 24 ) of the gear set (RS, RS 2 ) are designated in an order of rotational speed as first, second, third and fourth shafts.

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Ziemer Peter
• Pawlakowitsch Juri

Classifications

• F16H2200/2012

  with four sets of orbital gears · CPC title

• B60K2006/4816

  Electric machine connected or connectable to gearbox internal shaft · CPC title

• F16H2200/2015

  with five sets of orbital gears · CPC title

• F16H61/0403

  Synchronisation before shifting · CPC title

• F16H2200/2094

  using positive clutches, e.g. dog clutches · CPC title